Our End-to-End Hydroforming Aluminium Tube Process
- Design & virtual validation – engineers optimise profiles through finite-element analysis before any steel is cut.
- Tool manufacture – internal toolshop builds and services the hydroforming dies, safeguarding quality and cost.
- Hydroforming cell – high-pressure fluid expands the aluminium blank inside a closed die, achieving unmatched stiffness-to-weight ratios.
- 3-D laser finishing – fast, contact-free trimming, fish-mouth preparation and hole cutting secure precise interfaces.
- Laser welding & press operations – complementary joining or shaping steps are integrated when needed.
- CMM inspection – every hydroformed part is measured against customer geometry to guarantee compliance.
This seamless chain minimises risk, cost and time to market for every hydroforming aluminium tube project.
Typical Hydroforming Aluminium Tube Applications & Markets
Our components reinforce crash structures, exhaust systems and fluid lines in passenger cars, commercial vehicles and off-road machinery. Industrial customers use PVI parts in energy, HVAC and heavy-equipment assemblies where high strength and light weight are critical. Whatever the sector, a hydroforming aluminium tube from PVI combines design freedom with premium durability.
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